- Recycle PET bottles/textile scraps → Sorting and cleaning (removing impurities and oil) → Crushing and granulation → Drying (moisture content <=0.02%) → Obtaining qualified recycled polyester chips
- Recycled polyester chips are fed into a screw extruder → Melted at 275-285℃ → The melt is extruded through a trilobal spinneret → Forming a trilobal cross-section nascent fiber tow
- The nascent tow is pre-stretched (stretch ratio 2.5-3.0 times) → Heat-setting treatment (temperature 120-130℃) → Adjusting boiling water shrinkage to <=3% → Improving fiber strength and morphological stability
- The tow is oiled (enhancing cohesion and preventing tangling) → Functional finishing can be added as needed (anti-pilling, moisture-wicking and quick-drying, antibacterial) → Winding into a cone → Quality Inspection
- Sampling inspection (tensile strength, color fastness, percentage of recycled components) → Issuance of GRS/OEKO-TEX certification report → Packaging according to B-end order specifications → Finished products are stored and ready for shipment.
- Exceptional Professional Sports Performance: The trilobal cross-section creates a natural groove structure, increasing the specific surface area by 40%, improving moisture absorption rate by 50%, and shortening drying time by 35%, achieving a dry and comfortable experience during exercise without sticking to the skin. Dry breaking strength reaches 5.5-9.0 cN/dtex, with tensile and abrasion resistance, a boiling water shrinkage rate of <=3%, and maintains shape stability after multiple washes and high-intensity exercise, without pilling or fading.
- High-End Texture and Environmental Endorsement: The multi-faceted structure presents a soft pearlescent luster, shedding the cheap feel of ordinary synthetic fibers and enhancing the high-end texture of the garments. Recycled raw materials achieve resource recycling, with carbon emissions far lower than virgin yarn. GRS certification ensures traceability of the recycling chain, helping brands build a green and sustainable product story.
- Customized Adaptation for B2B: Supports customization of denier from 50D to 300D, color fastness grades, and finishing processes such as anti-pilling and waterproofing, adapting to the production needs of various high-end sportswear such as yoga wear, running gear, and outdoor jackets, with stable supply for bulk orders.
We can provide GRS Global Recycling Standard certification (traceable recycled components) and OEKO-TEX® Standard 100 Class 1 certification. It contains no harmful chemicals and fully complies with the environmental compliance and safety standards of high-end European and American sportswear brands, helping brands create a green product story.
We support B2B customization: denier (50D-300D), color fastness grade, and finishing processes (anti-pilling, antibacterial, waterproof). Processes can be adjusted according to fabric softness and breathability requirements to precisely match the production scenarios of different high-end sportswear.
The minimum order quantity for standard specifications is 1 ton/specification. Long-term cooperative clients can adjust flexibly. For monthly production capacity of 500 tons or more, standard orders are delivered in 15-20 days, and customized orders in 25-30 days. We support providing 1-5kg sample packs for pre-production fabric testing.
Complete traceability proof can be provided. All raw materials come from compliantly recycled PET bottles and textile scraps. The entire process, from sorting and cleaning to granulation, is under strict control. GRS certification allows for full traceability of the proportion of recycled raw materials and the processing chain, ensuring transparency in the brand's supply chain.
الوسم : high-end sportswear trilobal recycled yarn, China high-end sportswear trilobal recycled yarn manufacturers, suppliers